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ALCO 251

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MOQ : 10 Units

ALCO 251 Specification

Usage & Applications
Alcohol and spirit recovery, distillation, and rectification in pharmaceutical, food & beverage, chemical, and allied industries.

IP Rating
IP55 (if applicable for electrical cabinet)

Application Areas
Pharmaceutical, laboratory, food & beverage, chemical industry

Flow Rate
As per design specification

Working Pressure
Up to 6 bar

Equipment Type
Alcohol recovery/distillation system

Operating Temperature
Ambient to 150C (depending on process)

Capacity
Custom

Product Type
Distillation/Rectification Plant

Type
Others

Material
Stainless Steel (SS 304/316)

Automatic Grade
Automatic

Control System
PLC or Manual

Drive Type
Electric

Weight (kg)
As per design

Dimension (L*W*H)
Customized

Size
Custom-built

Power Source
Electric

Surface Finishing
Polished stainless steel

Voltage
220-415 V

Features
Corrosion resistant, compact design, energy efficient

Mounting Type
Skid mounted or floor mounted

Column Type
Fractionating column with structured packing

Safety Devices
Pressure relief valve, temperature cut-off, alarm system

Condenser Type
Shell and tube or coil condenser

Insulation
High temperature mineral wool insulation

Heating Mode
Steam/electric heating

Utility Requirement
Steam, cooling water, electrical supply

Accessories
Feed tank, reflux drum, product storage tank, sampling valve

Recovery Rate
Up to 98% depending on feed

Piping & Valves
SS304/316 with sanitary fittings

Process Control
Digital PLC with touch screen HMI (optional)

ALCO 251 Trade Information

Minimum Order Quantity
10 Units

Supply Ability
100 Units Per Month

Delivery Time
1 Week

Sample Available
Yes

Sample Policy
Contact us for information regarding our sample policy

Main Domestic Market
All India

About ALCO 251

ITEM NAME	PART NO.
PISTON RING SET	24200413
RING COMP PISTON (BARREL FACE)	24210232
RING COMP PISTON (TAPPER FACE)	24210233
RING SCRAPER PISTON	24210210
SHELL BEARING CON. ROD	21710226
SHELL BEARING CON. ROD CUP	21710228
LINER CYLINDER CHROME PLATED	22110115
GASKET LINER TO BLOCK UPPER	2151452
GASKET LINER TO BLOCK CENTER	2151457
VALVE AIR 30'	22311211
VALVE EXHAUST 40'	2231129
VALVE SEAT	22211817-18
SPRING AIR & EXHAUST VALVES	2461082-1
VALVE SEAT SPRING	2231231
GUIDE AIR & EXHAUST VALVE	2231138
PLUNGER & BARREL	4321091
NOZZLE 145', 400 MM	22310226

Technical Specification

Material	Cast iron
Weight	100kg

Advanced Fractionating Technology

The ALCO 251 employs structured packing within its fractionating column to maximize contact area and separation efficiency. This modern design greatly enhances alcohol recovery and purity, making it ideal for critical distillation and rectification processes. The use of premium stainless steel also promotes long-term durability and corrosion resistance, ensuring consistent performance.

Flexible Operation and Process Control

The system offers both steam and electric heating options, with process control managed via a digital PLC and touch screen HMI, or manually if preferred. These features enable precise monitoring, easier operation, and quick adjustment of parameters to meet specific application needs in laboratories or large-scale plants.

Comprehensive Safety and Utility Integration

Safety is ensured by multiple devices including pressure relief valves, temperature cut-offs, and integrated alarm systems. The ALCO 251s design handles high temperatures and pressures safely, utilizing IP55 rated electrical cabinets and mineral wool insulation. It integrates seamlessly with utilities such as steam, cooling water, and electric supply for optimal performance.

FAQs of ALCO 251:

Q: How does the ALCO 251 achieve a high alcohol recovery rate?

A: The ALCO 251 utilizes a fractionating column with structured packing, which significantly increases surface area for vapor-liquid contact and improves separation efficiency. Combined with precise control over heat input and process conditions, this enables recovery rates of up to 98% depending on feed composition.

Q: What safety features are incorporated in the ALCO 251 distillation plant?

A: This system is equipped with essential safety devices such as a pressure relief valve, a temperature cut-off mechanism, and an integrated alarm system to provide reliable protection during operation. These features ensure process safety and help prevent equipment or product loss.

Q: Where can the ALCO 251 be installed and what are its main applications?

A: The ALCO 251 can be skid-mounted or floor-mounted, allowing installation flexibility in spaces ranging from laboratories to industrial production facilities. It is suitable for alcohol and spirit recovery, distillation, and rectification across pharmaceutical, food & beverage, laboratory, and chemical industries.

Q: What process controls does the ALCO 251 offer for operation and monitoring?

A: Operators have the option of a digital PLC system with a touch screen HMI for real-time monitoring and process control, or manual operation if preferred. This flexibility allows for better adaptation to specific user requirements and enhances overall operational efficiency.

Q: What are the primary utilities required to operate the ALCO 251?

A: The ALCO 251 requires steam or electrical heating, a cooling water supply for the condenser, and electrical power (220415 V, as per design). The system easily integrates with existing utility networks in industrial environments.

Q: How does the robust construction benefit users of the ALCO 251?

A: Built with SS304/316 stainless steel and high temperature mineral wool insulation, the ALCO 251 offers excellent corrosion resistance, energy efficiency, and durability. Its rugged design ensures minimal maintenance and long service life, reducing downtime and operational costs.

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